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Presentations

Advancing the Food & Beverage Industry through Modeling and Simulation Engineering

Preliminary Agenda and Presentations

Below is a list of submitted presentations that have been accepted for the upcoming event and will be featured in the official program. These sessions reflect the expertise, innovation, and insight our community brings to the table.

Preliminary Agenda

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K​eynote Speakers

Matt Sinnott

Matt Sinnott - Principal Research Scientist, Modelling and Simulation team of CSIRO Data61, Australia

Title: Physics-based Simulation of Food Structure, Manufacturing Processes and In-body Performance

“As the food and beverage industry faces increasing pressure to innovate healthier products without compromising consumer enjoyment, modelling and simulation technologies offer a powerful, yet underutilised, solution. These tools can unlock significant cost savings by resolving manufacturing challenges and accelerating smarter product design. Despite their potential, adoption remains low—hindered by the complexity, time investment, and advanced technical knowledge required to build high-fidelity, physics-based models that accurately reflect real-world food processes.

The rheological behaviour of raw and processed foods is inherently complex, often involving multiscale structures made up of different materials and multiple phases—such as colloids, slurries, and foams. Accurately simulating these systems poses significant challenges, particularly when it comes to capturing the dynamic interactions that occur during food processing. These include realistic modelling of liquid–solid mixing, fragmentation, multiphase flow behaviour, and the influence of intricate machinery geometries. A novel particle-based approach will be presented, combining Smoothed Particle Hydrodynamics (SPH) for modelling continua (liquids and deformable solids) with the Discrete Element Method (DEM) for tracking discrete elements like particulates and bubbles. This hybrid method enables realistic predictions of mixing, fragmentation, flow, and structural transformation across a range of food systems and processes.

The talk will also highlight the role of Digital Human models in bridging food processing with in-body performance and includes results from our recent work with Pepsico on material characterisation and oral processing of snack products. Further, by simulating oral processing and gastric digestion, such models may provide valuable insights into how food structure impacts nutrient release, satiety, and sensory perception - paving the way for reformulated products that better align with both health goals and consumer expectations.”

Bio: Dr Matt Sinnott is a Principal Research Scientist with the Modelling and Simulation team of CSIRO Data61, Australia. The team are world leaders in the development of Particle Based Modelling (PBM) methods: Discrete Element Method (DEM) and Smoothed Particle Hydrodynamics (SPH), and the coupling of these and additional solvers to model multi-physics systems. From a background in computational & particle physics, he was awarded his PhD in high energy astrophysics at Adelaide University in 2002 and joined CSIRO to simulate dynamic complex physical systems involving fluid/granular/material flows. His research work spans diverse application domains from industrial process engineering to the biophysical “Digital Human” space. Winner of the 2022 iChemE Senior Moulton Medal for his paper “A particle-based modelling approach to food processing operations”, he has 127 peer-reviewed publications (57 journal; 65 conference; 5 book chapters) and has been cited more than 3500 times with a h-index of 35 (Google Scholar). Matt’s research focus is on studying the interplay between different physics at different scales which influence the emergent behaviours of complex physical systems, and how to leverage that knowledge to control those behaviours for desired outcomes. He often seeks opportunities for innovation and novel perspectives that come from multidisciplinary approaches, particularly where different application domains (such as food manufacturing and in-body digestion) intersect and influence each other.

 

Lindsay Bridenbaker

Lindsay Bridenbaker - VP for Beverage Packaging R&D at PepsiCo

Title: PepsiCo Valhalla site and Beverage Packaging Digital Transformation journey

Bio:

Lindsay Bridenbaker is a recognised leader in packaging research and development, with deep expertise in engineering innovation and digital transformation. She heads a global team of more than 130 engineers, advancing sustainable packaging solutions and pioneering the use of modelling, simulation, machine learning, and AI in R&D. Throughout her career, Lindsay has played a central role in reducing environmental impact through packaging innovation while reimagining how products are delivered and consumed worldwide. She has held senior R&D and engineering positions across major food and consumer goods companies and brings over a decade of leadership experience to her current role. A graduate of Cornell University in Chemical Engineering and the University of Connecticut School of Business, she also completed executive education in Digital Transformation at Wharton. Beyond her corporate work, Lindsay contributes to the industry as a member of the Packaging Management Council and serves on the Advisory Board of UConn’s Digital Frontiers Initiative. She is an active voice in advancing women in engineering through the Society of Women Engineers and is a frequent conference speaker on leadership, technology, and innovation.

Abstract:

PepsiCo is redefining packaging through a bold digitization strategy that accelerates innovation, delivers productivity, and enables sustainability,. This keynote explores how digital tools are transforming packaging—from concept to commercialization—while advancing the company’s pep+ goals for a more sustainable future.

At the heart of this transformation is a shift to a virtual-first R&D model, powered by platforms like 3DX Product Lifecycle Management. This enables seamless, end-to-end collaboration across teams and geographies, reducing development timelines and minimizing physical testing. By digitizing legacy data and integrating simulation tools, PepsiCo has unlocked predictive modeling and virtual validation—allowing teams to optimize designs before producing a single prototype.

This digital-first approach is already delivering results:

  • Innovation: Gatorade No Sugar launched four months early, showcasing how digitized workflows enable rapid iteration—from sketch to sample in days.
  • Productivity: Virtual Packaging Lab and Digital Twin programs help optimize bottle structures and lightweighting, reducing plastic while maintaining performance.
  • Sustainability: Simulation-led qualification of 100% rPET resins for carbonated soft drink bottles accelerates adoption of recycled content without compromising quality.

By embedding digital capabilities into core processes, PepsiCo is delivering better packaging faster—and driving meaningful progress toward a more sustainable and resilient future.

 

Presentations

Enabling R&D through Digital Democtratization
Leonel Garategaray - Inensia LLC

Measure, Digitise, Execute:Streamlining Sustainable Packaging Design
Gary Menary - BMT

Using Multiphysics Across the Mechanical, Electrical and Fluid Domains to Optimize the Mixing, Packaging, and Conveyance of Food and Beverages
Brant Ross - EnginSoft USA

StomachSim: Simulating the Human Stomach to shape the Future of Food
Rajat Mittal - John Hopkins University

Democtratizing Data-Driven Engineering: No-Code MLSurrogate Modelling for Packaging Structural Simulation
Asparuh Stoyanov - Key Ward GmbH

Advancing Physics Simulation with AI and Emerging Technologies
Shane Mooney - Kinetic Vision

Enabling Realistic Food Simulations: Properties Knowledge-base, Mechanistic frameworks and AI
Ashim Datta - Cornell University

 

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